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Elements and Performance Criteria

  1. Determine job requirements
  2. Prepare to ensure efficient machine operation
  3. Determine problem cause and solution
  4. Conduct routine checks of performance efficiency
  5. Perform preventative maintenance procedures

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Workplace procedures include one or more of the following:

requirements prescribed by legislation, awards, agreements and conditions of employment

SOPs

work instructions

PPE

oral, written and visual communication

quality practices, including responsibility for maintenance of own work quality and contribution to quality improvement of team or section output

housekeeping

tasks related to environmental protection, waste disposal, pollution control and recycling

WHS practices

Australian Standards include:

the relevant industry or Australian Standards that are current at the time this unit is being undertaken

Identify problems includes one or more of the following:

identifying symptoms of machinery fault

using visual inspection of machine and product to locate fault

locating fault within section or component of machine

referring to operating manuals or documentation for information, as required

Symptoms include one or more of the following:

product does not meet specification

machine is not operating to specification

sounds not attributed to normal operation

recurrent faults, such as yarn breaking

Machines include one or more of the following:

knitting machines

carding machines

spinning machines

weaving looms

dyeing equipment

tufting looms

finishing equipment

creeling and warping machines

Appropriate personnel include one or more of the following:

textile mechanic

supervisor

senior operator

Immediate solutions include one or more of the following:

decommission machine

change settings

adjust operation

perform temporary fix

refer to textile mechanic

Parts and consumables include one or more of the following:

belts

globes

combs

other items that require periodic replacement as a result of normal machine and production operations


Performance Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria, include:

reading and following work instructions, standard operating procedures (SOPs), safe work practices, manufacturer instructions’

applying relevant standards

operating machines correctly

monitoring machine performance against specifications, undertaking minor adjustments, and maintaining records and documentation of machine performance, on at least two (2) occasions

recognising, rectifying and reporting machine or product faults or problems on at least two (2) occasions

using hand tools and hand-held power tools

identifying and replacing replaceable parts and consumables used in normal machine operations

performing periodic servicing, such as lubrication and greasing, in accordance with manufacturer instructions

cleaning machine in accordance with manufacturer cleaning instructions and work environment

communicating and cooperating with mechanics/technicians and production personnel

identifying faulty parts for repair, replacement or adjustment and taking necessary action

inspecting, checking and monitoring replacement parts and consumables to ensure they comply with operational specifications.


Knowledge Evidence

Evidence must be provided that demonstrates knowledge of:

safe work practices and procedures and use of personal protective equipment (PPE)

relevant Australian Standards

procedures and guidelines for safe operation of machines

typical fault conditions and related fault-finding procedures

routine maintenance processes and practices

preventative maintenance concepts

root cause analysis concepts

range and use of replacement parts and consumables

operation of hand tools and hand-held power tools

techniques to replace parts and consumables

characteristics of materials and fibres

technical specifications manuals

quality standards and practices

workplace procedures

recording and reporting practices.